Model: KN-W200 / KN-W400

Category: Mold Laser Welding Machine

Brand: Kano Laser CNC

Color: White and blue

Price range: $ 9,000.00- $ 12,000.00

Rating: 5

Views: 14522

Supply Ability: 20 sets / month in stock

400W Mold Laser Welding Machine

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  • Product introduction


    The 200W 400W mold laser welding machine is mainly used for welding and repairing various mold materials, the high heat energy which instantly produces laser is used to melt the special purpose welding wire and connect it with the damaged parts of the mold so that it can connect firmly with the original material, after that, it shows an electric spark refax and a grinding cut and some other processing, so the mold is repaired.


    Machine Applications


    Mainly used for plastic molds of S136, SKD-11, NAK80, 8407, 718, 738, H13, P20, W302, 2344 mold steel, carbon steel, common alloy steel, stainless steel, beryllium copper, copper and extremely hard alloy material, casting mold, forging die, stamping die, die casting molds. Widely used in mobile phones, digital products, cars and motorcycles and other mold making and molding industries.


    Warranty and After-Sales Service


    1. Full 24 hours after-sale service: Our expert engineer will help customer to solve the problem by Whatsapp, Skype, Teamviewer or Online Chat in time when problems arise.


    2.All the finished machines we deliver are 100% strictly tested by our quality control department and engineering department.


    3.Custom OEM service and OEM orders are welcomed due to our abundant experiences. All OEM services are free, customer only need to provide us with their logo drawing, function requirements, colors, etc. MOQ is not required. None of your personally identifiable information (such as your name, address, email address, banking information, etc.) will be disclosed or shared with third parties.





  • Technical parameters


    Model

     KN-W200

    KN-W400

    Laser power

     200W

    400W

    Configuration of the laser cavity

    Ceramic cavity

    Medium laser

    Nd3 +: YAG

    Pump lamp

    Single xenon lamp

    Laser wavelength

                        1064nm

    Single boost peak power

    90J

    100J

    Pulse width

                       0.1-20ms

    Laser welding frequency

    0-35Hz

     0-100Hz

    Energy instability

                           <2%

    Welding depth

     0.1-2mm

    0.1-3mm

    Refrigeration system

    Water cooler

    Power consumption

    ≤6kw

    ≤12kw

    Adjustable laser point range

    0.1-3mm

    Minimum beam diameter

    0.3mm

    Noise

                         ≤60db

    Voltage

     AC220 / 50 HZ

    AC380 / 50 HZ

    Working humidity

                         5%-75%

    Working temperature

                55°F (13°C) - 82°F (28°C)

    Packing size (L * W * H)

                    155*85*132cm

    Net / gross weight

    350kg


    Product features and benefits


    1.Using Germany metal cavity, corrosion resistance, high temperature resistance, cavity life 8-10 years, xenon lamp life more than eight million times.


    2.Use the world's most advanced automatic shading system to avoid eye damage during working time.


    3.The screen adopts 7-inch LED, CCD monitoring system can be installed.


    4.The heat affected zone is small and will not cause mold deformation.


    5.The laser head and part can be rotated 360 °, lifting up / down and pushing forward / backward, suitable for large, medium and small mold repair.



  • Frequently asked questions


    1.When the mold laser welding machine does the mold repair, how to meet the precision and quality of the repair?

    * It can melt welding wires of different diameters, from 0.2-0.8 in diameter.

    * The mold laser welding machine should use argon as protected, and the program should be set to emit argon first and then emit laser to avoid oxidation of the first pulse laser during continuous processing.

    * Parameters for the power supply: current 50-400A, pulse width 0.1-20MS, frequency 0-50hz, the processing parameters during welding the mold: current: 90-120A; pulse width: 4-6MS; frequency 5-10hz. When soldering beryllium copper and aluminum, the current increases by 30-50A.

    * During laser mold welding, the most common problem is that there are bite marks around the weld part, and the weld part needs to be covered by the laser leakage method to prevent the appearance of bite marks. It is enough that the light spot exceeds the edge of the welding position by 0.1 mm.


    2.How to maintain the machine?

    - Xenon lamp

    The xenon lamp needs to be replaced after one year, the service life according to the actual use and the environment.

    - Water replacement by machine water tank

    The water tank of the machine should be changed once a month.


    3.How to do if the machine parts are broken?

    If the machine parts fail when the machine warranty is valid, we will send you a

    A new one by express and the freight cost is on us. If the machine warranty is exceeded, the machine part must be paid for at the actual price. It does not matter at any time, you can call us if the machine has any problem.


    4.Is the welding machine safe? Will it cause accidental injuries?

    - Security shutter

    The safety shutter prevents the generation of laser pulses or the inadvertent emission of laser radiation from the laser source and is closed.

    * if the arm sleeves are open.

    * if the arm sleeve openings are not closed.

    * if the laser parameters are changed.

    * if there is no control voltage on the safety shutter.


    - The laser pulse is only operational

    * both arm sleeves are closed

    * both forearms of the operator are in the welding chamber

    * no laser parameters are set

    * charging of the energy tank is complete

    * foot switch has been depressed


    - Other eye protection devices

    * The unit is equipped with a large observation window made of laser protective glass for safe direct observation of the welding process.

    * The unit is equipped with automatic glare protection within the optical path of the stereomicroscope that is activated during welding.

    * The entire path of the laser beam is optically sealed


    5.Main components of the mold welding machine?

    * Xenon lamp

    * Laser crystal

    * The cavity

    * Touch screen

    * Work table

    * Water cooler


    6.Does the machine have consumable?

    Yes, xenon lamp, glass, ceramic core, fully reflective lens, semi-reflective lens, protective lens, focus lens. These are not regular consumables, but a set is recommended.